Category Archives: Metal Scrap

In its elemental state or alloyed form, nickel offers extensive benefits to our modern-day requirements. It will continue doing so in the face of the ever-increasing material demands of the future.

Since nickel is a versatile metal, it alloys with almost every other metal. Nickel and copper are completely soluble in each other. The wide range of solubility between chromium, iron, and nickel allows for a variety of alloys.

As far back as recorded history can go, nickel is a part of multiple alloys. Tools, weapons, coins, etc., have all been found to contain nickel in various concentrations.

• Production and processing 

The usage of the superalloy will have a significant impact on the alloy’s composition. Nickel superalloys can include as few as two additional metal components or as many as ten alloying components making up about half of the alloy weight.

• Nickel-titanium or aluminum alloy

Nickel’s fusion with titanium or aluminum results in an equilibrium microstructure consisting of gamma-prime and gamma. Due to the inclusion of this second component, the superalloy retains its distinctive strength even at high temperatures.

Forms of nickel superalloys

• Nickel-based superalloys may be made in multiple ways, including powder, cast, or wrought, and like superalloys made of other metals.

• To absorb material strength in Ni-based cast superalloys solid solution treatment or precipitation strengthening may be used. There are a variety of metals and nonmetals that offer solid solutions strength to nickel cast superalloys. These elements involve cobalt, chromium, iron, niobium, tantalum, molybdenum, tungsten, etc.

• The inherent strength of the superalloy improves with heat treatment. One can use high and low solution annealing and stress relief process to perform heat treatments.

Nickel Alloys: Uses and Characteristics

Nickel and nickel alloys find applications in multiple industrial sectors. Most of these applications involve corrosion or heat resistance.

Here are a few examples:

• Combustion engines for aircraft
• Power plants using steam turbines
• Applications in the field of medicine
• Nuclear power plants
• The petrochemical and chemical sectors
• Resistance and heating components
• Isolators and Actuators
• Spark plugs 
• Consumables for welding
• Cables for Electrical Power

Special-purpose high-nickel alloy or nickel-base alloys find multiple applications like:

• Low-expansion alloys 
• Soft magnetic alloys 
• Electrical resistance alloys 
• Shape memory alloys

Benefits of nickel-based alloys

• Heat-resistance benefits

Nickel and nickel alloys find applications that involve exposing them to high temperatures and extreme environmental conditions. At temperatures, more than 760°C, nickel-chromium alloys or alloys containing more than 15% Cr are essential to offer carburization and oxidation resistance.

• Corrosion resistance benefits

Corrosion resistance in nickel-based alloys is good in a variety of corrosive environments. Many variables impact the corrosion rate, just as with other forms of deterioration. For corrosion to occur, the metal must be exposed to corrosive media.

• Low expansion Alloys benefits

The thermal expansion of iron is greatly affected by the addition of nickel. Depending on the temperature range, alloys may be engineered to exhibit uniform expansion or have low thermal expansion.

With typical temperature fluctuations, Invar (Iron 36%) has low expansion among all Ferro-nickel alloys, making it an excellent choice for an extensive range of applications. 

These alloys have a constant modulus of elasticity, a low coefficient of expansion, and great strength upon cobalt addition to the nickel-iron matrix.

• Electrical resistance alloys benefits

Multiple nickel-based alloys with a high nickel range are used in control equipment and instruments to regulate and monitor electrical characteristics or in appliances and furnaces to produce heat.

Conclusion

Nickel and nickel alloys offer extensive benefits due to their properties. The addition of multiple elements to the base metal enhances its characteristics.

A leading nickel and ferroalloy supplier like Vardhman Ferro Alloys offers nickel-based alloys like Hastelloy products including Hastelloy c 276 scrap, plates, and pipes. The company offers Hastelloy c 22 pipe and plates.

The company also provides Inconel 600 alloy products like Inconel 600 data sheets with extensive Inconel alloy 600 properties.

Contact Vardhman Ferro Alloys for your ferroalloy and SS scrap supply!

Vardhman Ferro Alloys is a leading nickel and Ferroalloy in India, offering high-quality products. The company provides high-quality products that undergo extensive testing. 

Metal recycling is known to have existed for thousands of years and offers extensive benefits to the economy, providing greater employment than the mining and refining industries. 

Nickel is a top metal alloy among the many metals that can be recycled. Recycling nickel is known to have several benefits for industries, the environment, and overall global sustainability. Hence, the demand for nickel recycling has been growing by the day. Today, we have a variety of industries using nickel alloy for various purposes, common among them being corrosion protection and high profits. 

Experts at Vardhman Ferro Alloys, a leading nickel scrap supplier in India offering Hastelloy C 22 scrap, revealed some interesting facts on the importance of recycling nickel alloy scrap and some prominent points about nickel alloy scrap.

Yes, nickel alloy recycling is something industries today must take seriously. That said, here are some of the interesting facts explained by Vardhman Ferro Alloys:

• The protective qualities of nickel alloys

To begin with, let us understand what an alloy is. It is nothing but a combination of two metals coming together to create a unique composition. 

Likewise, nickel alloy involves nickel and other metals, the most common ones being chromium, iron, copper, and molybdenum. What’s special about nickel is that it is built to withstand high temperatures and can even resist corrosion. It is why nickel pairs well with metals with lower or zero corrosion resistance.

Nickel alloys are very helpful in manufacturing stainless steel, a combination of nickel and chromium. Nickel and chromium are known to create an alloy that is useful in creating many household objects like sinks, utensils, saucepans, and Hastelloy c 276 plates.

• The industrial applications of nickel alloys

Nickel alloys come with several protective qualities and have played an important role in this regard in several industries. According to experts, nickel alloy gives us a list of uses that nickel alloys come with, notable among them being automotive and aerospace which use Hastelloy C22 plates.

It is because automotive industries greatly depend upon nickel steel offering corrosion resistance properties to produce strong and reliable parts. 

The aerospace industry depends on superalloys from nickel for their turbine blades. It is mainly because nickel superalloys are known to resist high temperatures. This feature makes it valuable in several other industries too. 

• Nickel alloy testing

Despite all the above uses, nickel alloys must undergo adequate testing. This is because the alloy is often hard to distinguish, and one can easily confuse them with plain nickel. We need to know that the amount of nickel used in the alloy often varies based on the industry. 

For instance, industries that are to do with special engineering steel usually tend to use much less nickel in their alloys than other industries. On the other hand, electronic industries use alloys with much more nickel content than this. 

It is for this reason that it is important to determine the percentage of nickel that is present in that particular alloy before the process of recycling a nickel alloy. This way, one can stay assured of not destroying the value of the alloy in the process. 

Final thoughts!

The above factors will help you select the right nickel alloy products or high nickel alloy scraps. Vardhman Ferro Alloys is a leading company that provides all the right services required for the testing and handling of various nickel alloys. The company is highly reliable and uses all the right techniques to retain the value of the nickel scrap in the recycling process. Vardhman Ferro Alloys is notable for offering high-quality and robust products and timely delivery. They also offer affordable alloy scrap prices. The company is a leading importer, exporter, and supplier of ferrous and nonferrous metal scraps and alloys like Hastelloy C 276 scrap.

High nickel alloy steels have a wide range of uses. They can be found in everything from aerospace, oil and gas, and marine applications to customer-facing industries such as food packaging, consumer goods, and construction. Because the properties of aluminum nickel alloys vary widely depending on the composition, the way they are applied must be matched with the specific demands of each application.

When machining nickel, tool life is often a top priority. Chips created when turning and milling nickel can be extremely tough. Cutting fluids play an important role in machining nickel-based metals. Nickel cutting tools are typically made from premium materials.

Achieving a good surface finish requires a sharp tool with a positive rake angle.

With these things in mind, you’ll be better prepared to use high nickel alloys in your work.

Tips To Keep In Mind While Choosing The Right Nickel:

• Always use a good-quality, chip-breaking tool.
• Take light cuts.
• Use negative rake tools.
• Choose rigid tools and machines for milling nickel alloys and avoid vibrations at all costs.
• Drill nickel alloys with a drill style designed for tough materials, such as cobalt or carbide-tipped styles.

The manufacturing process of nickel has ways to overcome the challenges they present to machinists and take advantage of their unique properties.

What Are The 5 Ways To Use Nickel Alloys?

1. Keep Your Metal Cutting Tools for Nickel Alloys Coated and Sharp

Nickel and its various alloys tend to harden during machining. There are several ways to combat this. This will help maintain both the cutting temperature and chip formation while machining nickel alloys.

2. Stay Rigid in Your Nickel Alloy Cutting

Choose the Right Cutting Tool Materials.

Another reason tougher alloys like these can be difficult to machine is that the force required to cut them generates a lot of heat, which makes them even tougher to cut.

3. To Aid Tool Life, Get Aggressive with Feeds and Speeds

You’ll want to use your high nickel alloys when you want a longer tool life.

High nickel alloys are good for making parts that need to hold up to abrasive wear, heat, and corrosive fluids.

High nickel alloys help reduce the cost of cutting because they can reduce the cost of inserts.

High nickel alloys are great at cutting any workpiece that you want to be resistant to abrasive wear, heat, corrosive fluids, and other metals.

4. Take the Right Tool path

Proper programming strategies are paramount. Because austenitic nickel-based alloys are tough, stepovers should be well below the radius of the milling tool and feed rates are relatively high.

5. Upgrade Structures and Equipment for Refineries

Because of the many benefits offered by high nickel alloys, it’s no surprise that these materials are quickly becoming a staple in many manufacturing facilities. High nickel manufacturing in India is quickly becoming a commonplace material in many manufacturing facilities. The resistance properties, thermal stability, and strength of these alloys make them ideal for use in a wide variety of applications

Conclusion:

Vardhman Ferro Alloy is a leading importer, exporter, and Supplier of all ferrous and non-ferrous metals. We have the right product for the right requirement and at the right price, rather than a mere supplier of the product, we take an utmost effort in understanding the client’s requirement, and identifying the right product at the right price.

A Perfect Steel Storm!

Steel has been in demand since the time it set its foot into the market. It has been the most usable metal in the industry. Whether it’s to build a house to having steel utensils, all walks of life use steel casually. We as industrialists have observed the 20th century when large-scale industries like iron and steel began to drive the economies of the world. This gave an enormous rise to countries with established steel industries and so the game of steel began taking over. Then came the steel scraps which changed the weather with upgrading over the years, India also set its foot in such sectors and gained a potential market for itself.

Market Scenario In India:

Build A Stronger Product With Steel Scraps…..

The Indian domestic steel industry recycling sector is poised to accelerate in 2022 following the recent announcement of the country’s new National Automobile Scrappage policy. Scrap Metal Recycling Market Report covers a detailed picture of the pinpoint growth sectors and identifies factors driving change, Understand the competitive environment, Scrap Metal Recycling market’s major players and leading brands, Use five-year forecasts to assess how the market is predicted to develop.

Industry Forecast 2022-2029:

The advancement of technological innovation will further optimize the performance of the product, making it more widely used in downstream applications. Moreover, Consumer behavior analysis and market dynamics provides crucial information for knowing the Scrap Metal Recycling market. The findings given in the report will assist the players in preparing your business for unprecedented changes during 2022 and the years ahead. The report presents global economic developments taking place in the Scrap Metal Recycling market in the past years and expected projections in the nearing years and long run.

Challenges Faced In Indian Market:

1. Lack of Capital:

India is still making its niche in terms of infrastructure and capital which currently they lack. Many of the public sector integrated steel plants have been established with the help of foreign support. Hence, this affects the cost of the steel sector in india cost of construction of steel structures manifold.

2. Lack of Technology:

This technology was mainly from abroad sources. During the following time period after the oil crisis, there was a high jump in fuel costs and escalation of other costs related to inputs for steel manufacturing, reducing the margin of profit of the steel plants in the country. Resultantly, it caused lower levels of investment in technological developments.

3. Low Productivity:

India is at 90-100 tonnes of per capita labour productivity which is rated one of the lowest in the world. Therefore, India needs to increase its productivity through outward sources that require retraining and redevelopment of the labour force.

Conclusion:

Vardhman Ferro Alloy is a leading importer, exporter and supplier of all ferrous and non ferrous metals. Stainless steel is often misunderstood with mild steel or carbon steel. While carbon steel is a less flexible alloy of steel. Every grade such as 904l stainless steel, Duplex Steel 2205, stainless steel scrap 310 etc. Right product for the right requirement at the right price, i.e. rather than a mere supplier of the product we take utmost efforts in understanding the client’s requirement, identifying the right product at the right price. Vardhman stainless steel has resulted in close ties with major customers within India & now entering worldwide. You will receive a reliable collection service which depends on the grade and the quantity you want to sell.Vardhman offers valuable quality stainless steel with strategic growth plans in domestic markets and has made investments towards capacity expansions through forward and backward integration. For amazing results, contact us!